Welcome

Pilot Plant & Laboratory Safety Consulting

50+ Years of Experience in Pilot Plant & Laboratory Safety
Trusted by industry, research institutions, and engineering teams nationwide.

PE, CSP | 150+ Publications | AIChE Presenter
Richard Palluzi is a foremost expert in pilot plant design, operation, safety, and laboratory design.
— Process/Project Engineer
OUR EXPERTISE

Trusted Pilot Plant & Laboratory design, Operation, and Safety Expertise

  • Pilot plant Design and Design Reviews
  • Laboratory Design, Design Reviews, And Safety Inspections
  • Process Hazard Analysis (PHA) & HAZOP Facilitation
  • Laboratory Safety, Compliance, & SOP Development
I help organizations develop better designs for pilot plants, layouts for laboratories, and strengthen their safety programs, reduce risk, and meet regulatory requirements through expert analysis and hands-on guidance.
Real-world pilot plant experience informs every service and recommendation.

Upcoming Training Courses

Explore our training courses and find the one that’s right for you.

  • Area Electrical Classification (1-Day)

    June 17, 2026

    $750.00
  • Equipment Selection & Installation (3-Day)

    July 7-9, 2026

    $1,800.00
  • Hazard Identification (HAZID) (1-Day)

    August 12, 2026

    $750.00
  • Laboratory Design & Compliance (3-Day)

    September 16-18, 2026

    $1,800.00
Testimonials

What Industry Professionals Say

0
Years of Experience
0
Pilot Plant & Safety Projects Completed
0
Audits, PHAs & Safety Reviews Facilitated
Richard Palluzi is a highly experienced chemical engineer that has focused much of his career on laboratory and pilot plant design. He is seen as a leading expert in these areas.

Project Engineering/Management Consultant

What we do

Pilot Plant & Laboratory Safety Services

01.

Pilot Plant and Laboratory Safety: Understanding the Basic Requirements and Guidelines

This course covers essential safety considerations in pilot plants and laboratories, including regulatory expectations, hazard identification, and operational best practices.
02.

Process Hazard Analysis (PHA)

PHA facilitation conducted according to industry standards (HAZOP / What-If / FMEA) to identify, evaluate, and mitigate process risks.
03.

Laboratory Safety & Compliance

Comprehensive laboratory safety reviews to ensure safe operations, regulatory compliance, hazard communication, and employee protection.