Welcome
Pilot Plant & Laboratory Safety Consulting
50+ Years of Experience in Pilot Plant & Laboratory Safety
Trusted by industry, research institutions, and engineering teams nationwide.
PE, CSP | 150+ Publications | AIChE Presenter
Trusted by industry, research institutions, and engineering teams nationwide.
PE, CSP | 150+ Publications | AIChE Presenter
OUR EXPERTISE
Trusted Pilot Plant & Laboratory design, Operation, and Safety Expertise
- Pilot plant Design and Design Reviews
- Laboratory Design, Design Reviews, And Safety Inspections
- Process Hazard Analysis (PHA) & HAZOP Facilitation
- Laboratory Safety, Compliance, & SOP Development
I help organizations develop better designs for pilot plants, layouts for laboratories, and strengthen their safety programs, reduce risk, and meet regulatory requirements through expert analysis and hands-on guidance.

Real-world pilot plant experience informs every service and recommendation.
Upcoming Training Courses
Explore our training courses and find the one that’s right for you.
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Area Electrical Classification (1-Day)
June 17, 2026
$750.00 -
Equipment Selection & Installation (3-Day)
July 7-9, 2026
$1,800.00 -
Hazard Identification (HAZID) (1-Day)
August 12, 2026
$750.00 -
Laboratory Design & Compliance (3-Day)
September 16-18, 2026
$1,800.00
Testimonials
What Industry Professionals Say
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Years of Experience
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Pilot Plant & Safety Projects Completed
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Audits, PHAs & Safety Reviews Facilitated

Richard Palluzi is a highly experienced chemical engineer that has focused much of his career on laboratory and pilot plant design. He is seen as a leading expert in these areas.
— Project Engineering/Management Consultant
What we do
Pilot Plant & Laboratory Safety Services
01.

Pilot Plant and Laboratory Safety: Understanding the Basic Requirements and Guidelines
This course covers essential safety considerations in pilot plants and laboratories, including regulatory expectations, hazard identification, and operational best practices.
02.

Process Hazard Analysis (PHA)
PHA facilitation conducted according to industry standards (HAZOP / What-If / FMEA) to identify, evaluate, and mitigate process risks.
03.

Laboratory Safety & Compliance
Comprehensive laboratory safety reviews to ensure safe operations, regulatory compliance, hazard communication, and employee protection.
